"Process Excellence"

  • Hospitality
  • Automotive
  • Biomedical
  • Chemical
  • Electronics
  • Electromechanical
  • Energy
  • Pharmaceutical
  • Fashion
  • Food and beverage
  • Leasing & Financial Products
  • Wood, Forniture and Furnishings
  • Mechanical
  • Nautical
  • Plastic
  • Healthcare
  • Services
  • Transportation
  • Vending

Successful stories

PROJECT TITLE AREA MAIN RESULTS
Assembly line layout modification Aeronautical Productivity increased by +30%
"High Speed" packaging line optimization Food & Beverage OEE increase: + 15% (Saving 85.000€)
Bubble gum final enameling optimization process Food & Beverage Defectiveness reduction: - 35% (Saving 115.000€)
Costs and complexity reduction of plant internal transportations Food & Beverage Cost reduction: -50% (Saving 40.000€)
Medical devices calibration process efficiency increase Medical Devices Calibration yield enhanced by +15% (Saving 320.000€)
Production assembly line set-up time reduction Automotive Line set-up time reduction: -53% (Saving 60.000€)
Metal sheet bending process productivity optimization Automotive Productivity increased by +15% (Saving 76.000€)
Thermoforming process optimization: waste reduction White goods Defects reduction: -12% (Saving 22.000€)
Valves assembly cell productivity increase Electromechanical Productivity increased from 3.45 pcs/man hrs to 3.87 pcs/Productivity increased (Saving 150:000€)
Non conformities reduction on logistic outbound process: reduction of wrong packed items shipped at Customer site Energy & Power Non conformity reduction: (Saving 380.000€)
Warehouse re-layout and pull system introduction through kanban implementation Renewables Space reduction -40%, Inventory value reduced by 200.000€
Warehouse strategical re-layout for X7-V35 product Renewables Space reduction -40% (Saving 200.000€)
Assembly line optimization - X7-V35 Product Renewables Productivity increased by +30%(1 piece flow approach) (Saving 405.000€)
Packaging line AV30 optimization Pharmaceutical OEE increase: + 15% (Saving 50.000€)
"Production Master records" defects reduction Pharmaceutical Defects reduction by - 60%
Quality inspection process optimization Pharmaceutical Analysis Cycle time reduction by 20%
Syrups packaging line OEE enhancement Pharmaceutical OEE increase: +5% (Saving 130.000€)
Lean Six Sigma Assessment for the overall holding plants Fabrication Inspections coverage: 100%
Assembly line Cycle Time reduction Mechanical Cost reduction: - 35% (Saving 69.000€)
Daily output production increase Electrical motors Output increase from 880 pcs/shift to 1200 pcs/shift: + 40% (Saving 90.000€)
Drugs inventory reduction & reorder point management Healthcare Space reduction: - 15% Inventory value: -33% (Saving 120.000)
Sales force process optimization Financial services Productivity increased: (Saving 170.000€)
Claims management cycle time optimization Financial services Response time reduction from 15 days to 2 days: -86% (Saving 150.000€)
Customer offer and order elaboration process optimization After-Market services Response time reduction form 36 days to 7 days: -80% (Saving 150.000€)
*Saving : The economic results are to be considered on an annualized basis
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